Ricoh Aficio AP610i User Manual

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G1168611A_1.10 EN USA G116-8610A Copyright © 2004, 2005 1
Maintenance Guide
Read This First
Trademarks.............................................................................................................3
How to Read This Manual .....................................................................................4
Paper and Other Media
Paper and Other Media Supported by This Printer.............................................5
Paper Recommendations....................................................................................10
Loading Paper..........................................................................................................10
Storing Paper ...........................................................................................................10
Types of Paper and Other Media.............................................................................10
Paper not supported by this printer..........................................................................12
Print Area .................................................................................................................13
Loading Paper......................................................................................................16
Loading Paper in Tray 1 and the optional paper feed unit .......................................16
Loading Paper in the Bypass Tray ...........................................................................25
Loading Envelopes...................................................................................................32
Switching between Paper Trays...............................................................................38
Replacing Consumables and Maintenance Kit
Replacing the Toner Cartridge ...........................................................................39
Replacing the Maintenance Kit...........................................................................44
Before Replacing......................................................................................................44
Replacing the Friction Pad .......................................................................................45
Replacing the Transfer Roller ..................................................................................47
Replacing the Paper Feed Rollers ...........................................................................50
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Summary of Contents

Page 1 - Maintenance Guide

G1168611A_1.10 EN USA G116-8610A Copyright © 2004, 2005 1Maintenance GuideRead This FirstTrademarks...

Page 2 - Troubleshooting

Paper and Other Media10Paper RecommendationsLoading Paper❒ Do not use ink-jet printer paper because it may stick to the fusing unit andcause a paper m

Page 3 - Trademarks

Removing Misfed Paper100C Close the paper exit cover until it clicks.Removing misfed paper from the fusing unitA Open the rear cover by pushing the tw

Page 4 - How to Read This Manual

Removing Misfed Paper101C Lift the lock levers of the fusing unit as shown in the illustration.D Pull the fusing unit out.E Hold the tab, and then rem

Page 5 - 2004, 2005 5

Removing Misfed Paper102F Insert the fusing unit until it stops.G Push the lock levers of the fusing unit down until it clicks.H Insert the rear cover

Page 6

Removing Misfed Paper103I Close the rear cover.

Page 7

Removing Misfed Paper104When “Remove Misfeed Duplex Unit” Appears❒ Forcefully removing misfed paper may cause paper to tear and leave scrapsof paper i

Page 8

Removing Misfed Paper105C Close the rear cover of the duplex unit.D Lift the lever ( ), and then open the cover of the duplex unit ( ).E Remove the mi

Page 9

Removing Misfed Paper106F Close the cover of the duplex unit.Removing misfed paper inside the duplex unitA Push down the lever on the right side of th

Page 10 - Paper Recommendations

Removing Misfed Paper107❒ When A5L paper misfeeds, you might not be able to remove it by pullingthe duplex unit out. In this case, pull the paper tray

Page 11 - OHP transparencies

G1168611A_1.10 Copyright © 2004, 2005 108AppendixMoving and Transporting the PrinterRepack the printer in its original packing materials for transport

Page 12 - Envelopes

Appendix109D Lift the printer and move it to the place where you want to install it.❒ When lifting the machine, use the inset grips on both sides. Oth

Page 13 - Print Area

Paper and Other Media11Thick PaperOHP transparenciesEnabled paper feeding tray Any input tray can be used.Number of sheets that can be set• Tray 1: 50

Page 14 - ❖ Envelope

Appendix110ConsumablesToner Cartridge*1A4, 3% test chart❒ The actual number of printed pages you get from a particular toner cartridgedepends on the t

Page 15 - Paper and Other Media

Appendix111*1A4, 3% test chart❒ The actual number of printable pages varies depending on the image volumeand density, number of pages to be printed at

Page 16 - Loading Paper

Appendix112SpecificationsMainframe❖ Configuration:Desktop❖ Print Process:Laser beam scanning & Electrophotographic printingDual component toner de

Page 17

Appendix113PostScript, PDF136 fonts (Type 2:24, Type 14:112)❖ Paper size:See p.5 “Paper and Other Media Supported by This Printer”. ❖ Paper Weight:See

Page 18 - Changing the paper size

Appendix114*1Measurement conditions: With paper tray, Bypass Tray and output tray extensionclosed.❖ Weight:Approximately 20 kg (44.1 lb.) (toner cartr

Page 19

Appendix115• Bluetooth Interface Unit Type COptionsPaper Feed Unit Type 610❖ Dimensions (W×D×H):468 × 410 × 130 mm (18.4 × 14.8 × 5.1 inches)(without

Page 20

Appendix116You can install PostScript fonts with this optional Hard Disk Drive. With a Mac-intosh, types of fonts supported are PostScript Type 1 and

Page 21 - A Press the {Menu} key

Appendix117❖ Protocol:TCP/IP, NetBEUI, IPX/SPX, AppleTalk❒ SmartDeviceMonitor and Web Image Monitor are supported.❖ Data Transfer Speed:Auto select fr

Page 22 - F Press the {Online} key

Paper and Other Media12EnvelopesPaper not supported by this printerAvoid using the following paper as they are not supported by this printer.• Paper m

Page 23

Paper and Other Media13• Paper that has already been printed onto, except a preprinted letterheadMalfunctions are especially likely when using paper p

Page 24 - Paper Input

Paper and Other Media14❖ PaperA Print areaB Feed directionC Approx. 4.2 mm (0.18 inches)D Approx. 4.2 mm (0.18 inches)❒ The print area may vary depend

Page 25 - A Open the bypass tray

Paper and Other Media15❒ The print area may vary depending on the paper size, printer language andprinter driver settings.

Page 26

Paper and Other Media16Loading PaperThis describes how to load paper into the paper tray and bypass tray.Loading Paper in Tray 1 and the optional pape

Page 27

Paper and Other Media17C Load paper into the tray with the print side down.❒ Confirm that the top of the stack is not higher than the limit mark insid

Page 28 - G Press the {Online} key

Paper and Other Media18Changing the paper size❒ Confirm that the setting of the paper size dial matches the paper size and feeddirection of the paper

Page 29

Paper and Other Media19D Slide the catches inwards to unlock the tray.E Slide the tray until it stops.F Return the catches to their original positions

Page 30

2Replacing the Fusing Unit ...53Cleaning the PrinterCautions to T

Page 31 - Thick Paper

Paper and Other Media20G Adjust the rear and side guides to the paper size you want to load.❒ To avoid damage, pinch the paper guides when moving them

Page 32 - Loading Envelopes

Paper and Other Media21❒ Do not slide the paper tray in with force. If you do, the front and side guidesmight move.J Attach the paper tray cover provi

Page 33 - C5 Env(162x229)

Paper and Other Media22B Press the {U} or {T} key to display [Paper Input], and then press the {#Enter} key.The paper selection menu appears.C Press t

Page 34

Paper and Other Media23❒ The printer cannot print from applications that do not support custom size pa-per.A Press the {Menu} key.The [Menu] screen ap

Page 35

Paper and Other Media24The screen for entering the length appears.G Press the {U} or {T} key to set the vertical value, and then press the {#Enter} ke

Page 36

Paper and Other Media25When the optional paper feed units are installed in the printer, [Tray 2] and[Tray 3] will appear depending on the number of th

Page 37

Paper and Other Media26A Close by pressing the mark in the center of the bypass tray.Specifying standard size paper for the Bypass Tray❒ Shuffle the p

Page 38 - E Press the {Online} key

Paper and Other Media27❒ If you load A4K or larger, or 81/2 × 11 Kor larger, slide out the bypass trayextension ( ) and then flip it open ( ).B Adjust

Page 39 - Replacing the Toner Cartridge

Paper and Other Media28C To set the paper size and feed direction, Press the {Menu} key.The [Menu] screen appears on the display.D Press the {U} or {T

Page 40

Paper and Other Media29For control panel settings when using thick paper, OHP transparencies, orpost cards, see p.30 “Specifying a paper type for the

Page 41

Read This FirstG1168611A_1.10 Copyright © 2004, 2005 3TrademarksMicrosoft, Windows and Windows NT are registered trademarks of MicrosoftCorporation in

Page 42

Paper and Other Media30E Press the {U} or {T} key to set the horizontal value, and then press the{# Enter} key.By pressing the key, the value increase

Page 43

Paper and Other Media31A Press the {Menu} key.The [Menu] screen appears on the display.B Press the {U} or {T} key to display [Paper Input], and then p

Page 44 - Replacing the Maintenance Kit

Paper and Other Media32Loading EnvelopesAs there are many kinds of envelopes, be sure to check if those to be used aresupported by this printer.For mo

Page 45 - Replacing the Friction Pad

Paper and Other Media33❒ Confirm that the edges of envelopes fit under the side guides.C Set the envelope size and feed direction. Press the {Menu} ke

Page 46

Paper and Other Media34Loading envelopes into the Envelope Feeder Unit❒ With the optional envelope feeder unit, you can load up to 60 envelopes at the

Page 47 - Replacing the Transfer Roller

Paper and Other Media35D Push the bottom plate down until it locks into place.E Load envelopes into the envelope feeder unit, with the print side down

Page 48

Paper and Other Media36F Pinch the side guides, and then slide them along the edge of the enve-lope stack.G Pinch the rear guide, and then slide it al

Page 49 - H Take the gloves off

Paper and Other Media37I Press the {Menu} key.The [Menu] screen appears on the display.J Press the {U} or {T} key to display [Paper Input], and then p

Page 50

Paper and Other Media38The initial screen appears.Switching between Paper TraysWhen paper of the same size is loaded in both the standard tray and the

Page 51 - B For the paper feed unit

G1168611A_1.10 Copyright © 2004, 2005 39Replacing Consumables and Maintenance KitReplacing the Toner CartridgeReplace the toner cartridge if the follo

Page 52

Read This First4How to Read This ManualThe following set of symbols is used in this manual.This symbol indicates a potentially hazardous situation tha

Page 53 - Replacing the Fusing Unit

Replacing Consumables and Maintenance Kit40❒ When handling toner cartridges, never stand them up on either end or positionthem upside down.❒ Store ton

Page 54

Replacing Consumables and Maintenance Kit41C Wipe around the metallic registration roller by turning with a soft dampcloth.❒ Do not use chemical clean

Page 55

Replacing Consumables and Maintenance Kit42F Hold the grips of the cartridge, and then insert it into the printer until itstops.G Push down the toner

Page 56

Replacing Consumables and Maintenance Kit43❒ Please cooperate with the toner cartridge recycling program, whereby arecollected used toner cartridges.

Page 57 - C Pull the fusing unit out

Replacing Consumables and Maintenance Kit44Replacing the Maintenance KitThe maintenance kit contains parts for maintaining the printer.Replace the mai

Page 58

Replacing Consumables and Maintenance Kit45Replacing the Friction PadReplace all friction pad of the tray. There are two kinds of friction pads. One i

Page 59

Replacing Consumables and Maintenance Kit46D Use a sharp-pointed item like a ball-point pen, to release the two catchesthat lock the friction pad.❒ Th

Page 60 - 2004, 2005 60

Replacing Consumables and Maintenance Kit47Attach the center projection of the new friction pad to the spring, and thenalign the projection of both si

Page 61 - Cleaning the Friction Pad

Replacing Consumables and Maintenance Kit48B Pull the toner cartridge out of the printer, while lifting the front side.❒ Be sure to place the used car

Page 62

Replacing Consumables and Maintenance Kit49F Insert the new transfer roller on the socket with the gear of the roller po-sitioned on the left.❒ Do not

Page 63 - A Turn off the power

G1168611A_1.10 Copyright © 2004, 2005 5Paper and Other MediaPaper and Other Media Supported by This PrinterThis section describes the paper size, feed

Page 64

Replacing Consumables and Maintenance Kit50I Hold the grips of the toner cartridge, and then insert it into the printeruntil it stops.J Lower the tone

Page 65

Replacing Consumables and Maintenance Kit51❒ The following are examples of replacing the paper feed roller on the papertray.❒ You can replace the pape

Page 66

Replacing Consumables and Maintenance Kit52❒ If the printer is equipped with the optional paper feed unit, do not move theprinter and the unit togethe

Page 67

Replacing Consumables and Maintenance Kit53F Place paper in the paper trays and additional removed paper trays. Liftthe front of the tray, and then sl

Page 68

Replacing Consumables and Maintenance Kit54B Remove the rear cover in a horizontal direction.C Lift the lock levers of the fusing unit as shown in the

Page 69

Replacing Consumables and Maintenance Kit55E Pull out the pins on both sides of the new fusing unit.F Replace the new fusing unit into the printer.G P

Page 70 - Adjusting the Image Density

Replacing Consumables and Maintenance Kit56H Insert the rear cover to the inside grooves on both sides of the printer ina horizontal direction.I Close

Page 71

Replacing Consumables and Maintenance Kit57Replacing the fusing unit with the duplex unit attachedA Push down the lever on the right side of the duple

Page 72 - Adjusting Tray Registration

Replacing Consumables and Maintenance Kit58D Pull out the pins on both sides of the new fusing unit.E Replace the new fusing unit into the printer.F P

Page 73 - (-4.0 +4.0) 0.0

Replacing Consumables and Maintenance Kit59G Align the power cable with the groove of the left slide of the duplex unit,and then insert the duplex uni

Page 74 - M Press the {Online} key

Paper and Other Media6• The size is supported and indicated on the tray dial. Be sure to set the pa-per size dial to match the actual paper size loade

Page 75 - 2004, 2005 75

G1168611A_1.10 Copyright © 2004, 2005 60Cleaning the PrinterCautions to Take When CleaningClean the printer periodically to maintain fine printing.Dry

Page 76

Cleaning the Printer61Cleaning the Friction PadIf the friction pad is dirty, a multi-feed or a misfeed might occur. In this case, cleanthe pad as foll

Page 77

Cleaning the Printer62D Load paper into the paper tray with the print side up. Carefully slide thepaper tray into the printer until it stops.❒ Do not

Page 78

Cleaning the Printer63Cleaning the Paper Feed RollerIf the paper feed roller is dirty, a misfeed might occur. In this case, clean the rolleras follows

Page 79

Cleaning the Printer64C Lift the paper tray slightly, and then pull it out until it stops. Lift the frontside of the tray, and then pull it out of the

Page 80

Cleaning the Printer65E Slide the green lock lever to the left ( ), so that the paper feed roller canbe released ( ).F Wipe the rubber part of the rol

Page 81

Cleaning the Printer66H Move the printer to the place where it was placed. Carefully slide the pa-per tray into the printer until it stops.❒ Do not sl

Page 82

Cleaning the Printer67Cleaning the Registration RollerIf the registration roller is dirty, a misfeed might occur. In this case, clean the roll-er as f

Page 83 - Printer Does Not Print

Cleaning the Printer68❒ Do not put the toner cartridge on an unstable or tilted surface.D Wipe around the metallic registration roller by turning with

Page 84 - Checking the port connection

Cleaning the Printer69G Close the front cover by pressing the left and right side indentations.❒ Carefully close the front cover. If you cannot close

Page 85 - Windows XP Home Edition

Paper and Other Media7The size is supported, but it should be set as a custom size using the con-trol panel.The supported size may differ depending on

Page 86 - Windows NT 4.0

G1168611A_1.10 Copyright © 2004, 2005 70Adjusting the PrinterAdjusting the Image DensityYou can adjust the image density when the print side of the pa

Page 87 - Other Printing Problems

Adjusting the Printer71Return to the maintenance menu.F Press the {Online} key.The initial screen appears.

Page 88

Adjusting the Printer72Adjusting Tray RegistrationYou can adjust the registration of each tray. The vertical adjustment is used forall trays. Normally

Page 89

Adjusting the Printer73F Confirm the position of the image on the test sheet, and then adjust theregistration value.G Press the {U} or {T} key to disp

Page 90

Adjusting the Printer74The display returns to the print area [Adjustment] menu.L Print the test sheet to confirm the adjustment result.M Press the {On

Page 91 - Additional Troubleshooting

G1168611A_1.10 Copyright © 2004, 2005 75TroubleshootingError & Status Messages on the Control PanelThis section explains what the messages that ap

Page 92

Troubleshooting76Error: Enter 10or 26 charactersAn ID with an invalid number of digits was entered for the WEP key.Enter the correct number of digits

Page 93

Troubleshooting77Hardware ProblemIEEE1394The printer identified an IEEE 1394 interface board error.Turn the power off, and then on.Remove and re-insta

Page 94

Troubleshooting78Hardware ProblemParallel I/FThere is a problem with the par-allel interface.If you use the parallel I/F, replace the interface cable

Page 95

Troubleshooting79Invalid PasswordTry againThe password entered using the control panel is not correct.Enter the correct password using the control pan

Page 96

Paper and Other Media8• The size is supported and indicated on the tray dial. Be sure to set the pa-per size dial to match the actual paper size loade

Page 97

Troubleshooting80Ready The default ready message. The printer is ready to use.No action required.Remove MisfeedDuplex Unit/ Open DuplexUnit CoverThere

Page 98

Troubleshooting81Reset TonerCartridgeThe toner cartridge is not set correctly.Set the toner cartridge correctly.See p.39 “Replacing the Toner Car-trid

Page 99 - A Open the paper exit cover

Troubleshooting82Warming up... The printer is warming up or toner is being supplied.Wait until the panel display change the [Ready].Messages/Second me

Page 100 - Removing Misfed Paper

Troubleshooting83Printer Does Not PrintPossible Cause SolutionsIs the power on ? Confirm that the cable is securely plugged into the power outlet and

Page 101 - D Pull the fusing unit out

Troubleshooting84If printing still does not start, contact your sales or service representative. Con-sult with the store where the printer was purchas

Page 102

Troubleshooting85Windows 95/98/MeA Click [Start], point to [Settings] and then click [Printers].B Click to select the icon of the printer. Next, on th

Page 103 - I Close the rear cover

Troubleshooting86E Click the [Port] tab.F Check the [Print to the following port(s).] box to confirm that the correct portis selected.Windows NT 4.0A

Page 104 - B Remove the misfed paper

Troubleshooting87Other Printing ProblemsStatus Possible Causes, Descriptions, and SolutionsThe print side of the page is a hazy gray.Adjust the image

Page 105 - E Remove the misfed paper

Troubleshooting88Nothing is printed on the paper.Check if the tape of the toner cartridge is completely removed. Be sure to remove the tape completely

Page 106

Troubleshooting89Output are not delivered to the selected tray you require.Check the paper size settings. The size selected with the paper size dial m

Page 107

Paper and Other Media9• Paper Feed Unit (Tray 2/3): approximately 7.17 - 11.69 inches in width,and 6.3 - 17.01 inches in length. • The size is not sup

Page 108 - Moving the Printer

Troubleshooting90If the problem cannot be solved, contact your sales or service representative.The paper size appears on the control panel and printin

Page 109 - Appendix

Troubleshooting91Additional TroubleshootingProblems SolutionsStrange noise is heard. If a supply was recently replaced or an option attached in the ar

Page 110 - Consumables

Troubleshooting92If the machine is still not operating satisfactorily, contact your sales or servicerepresentative. Consult with the store where the p

Page 111 - A4, 3% test chart

G1168611A_1.10 Copyright © 2004, 2005 93Removing Misfed PaperRemoving Misfed PaperAn error message appears if a paper misfeed occurs. The error messag

Page 112 - Specifications

Removing Misfed Paper94When “Remove Misfeed Paper Tray” Appears❒ Forcefully removing misfed paper may cause paper to tear and leave scrapsof paper in

Page 113 - ISO7779

Removing Misfed Paper95C Open the front cover by pushing the front cover release button, and thenclose it to reset the misfeed condition.❒ You can app

Page 114

Removing Misfed Paper96When “Remove Misfeed Internal Path” Appears❒ Forcefully removing misfed paper may cause paper to tear and leave scrapsof paper

Page 115

Removing Misfed Paper97C Pull out the misfed paper by holding both sides of paper. Be careful notto get toner dust on your hands or clothes.D Hold the

Page 116

Removing Misfed Paper98F Close the front cover by pressing the left and right side indentations.❒ If paper is fed from the bypass tray, be sure to rem

Page 117

Removing Misfed Paper99When “Remove Misfeed Paper Exit Cover” Appears❒ Forcefully removing misfed paper may cause paper to tear and leave scrapsof pap

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